Productive Engineers (I) Pvt. Ltd. has successfully executed major structural fabrication projects over the past five years, demonstrating its capability to handle high-volume and technically demanding works in compliance with stringent quality standards and railway-related specifications.
Two key projects executed during this period, with a combined fabrication quantity exceeding 1000 Metric Tons, are highlighted below:
1. Giriraj Civil Developers Limited (GCDL)
Project: Jogeshwari (AT) New Coaching Terminal for Platform Returning Mail/Express Trains
The company executed fabrication and erection work for COP, FOB, and structural components, including column, beam, and girder structures for the new coaching terminal. The scope also included metallizing and painting as per project specifications.
- Approximate Quantity: 850 Metric Tons (as per approved drawings)
- Scope: Fabrication, erection, metallizing, and painting of structural steel components
- Execution: Carried out as per technical specifications, drawings, and safety protocols under main contract conditions
The company executed fabrication works including shop drawings, girder fabrication, and mock-up at workshop, along with compliance to inspection and approval requirements from Central Railway and third-party inspection agencies (KCRL).
The scope also included surface protection processes such as:
Shot Blasting
Metallizing (IRS B1-2001)
Etch Primer (IS:5666)
Zinc Chrome Primer (IS:104)
Aluminium Painting 2 Coats (IS:2339)
- Approximate Quantity: 220 Metric Tons
- Scope: Fabrication, inspection compliance, and protective coating systems as per railway standards
All the above works were executed with full compliance to approved quality systems and were supported by comprehensive documentation, including:
Purchase Orders (PO)
Quality Assurance Plans (QAP)
Welding Procedure Specifications (WPS/WPSS)
Procedure Qualification Records (PQR/WPQR)
Material Test Certificates (MTC)
Inspection & Test Plans (ITP)
Third-Party Inspection Records
Work Completion Certificates
These projects reflect the companys strong capability in executing railway-related structural fabrication works, maintaining complete traceability, quality assurance, and adherence to RDSO and relevant standards.